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A printable maintenance checklist for gyms and fitness centres. It covers cardio machines (treadmills, bikes and rowers) and strength equipment (cables, pins, upholstery and anchor bolts). Use it for the weekly floor check.
These are common checks to start from. Your machine’s manual and the safety rules for your site come first, so add or change checks to match them.
Want this check to come up on schedule? See how preventive maintenance plans work in Catalyces.
Commercial fitness equipment is designed to published safety standards, and those standards also shape how you look after it.
In the US, ASTM F2115 covers motorized treadmills. It calls for a clear space of at least 2 m (79 in) behind each treadmill and 0.5 m (19.7 in) on each side. Floors get rearranged, so check the spacing on your weekly walk, not only on install day. ASTM F2216 covers selectorized strength equipment, such as weight stacks with cables and pins.
In Europe and many other countries, the EN ISO 20957 series applies to stationary training equipment. Part 1 sets the general safety rules. Commercial machines are made for heavier use than home machines, so use parts and service intervals for the commercial class.
ACSM’s Health/Fitness Facility Standards and Guidelines asks facilities to have a preventive maintenance plan for equipment and to keep records of it. Insurers often ask for the same records after a claim. A dated, signed checklist for each machine is the simplest way to show the plan is followed.
Most manufacturers also make their warranty depend on routine care, such as treadmill deck lubrication at set intervals. Record each service against the machine’s serial number, so you can prove it if a part fails.