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Free gym equipment maintenance checklist: Every machine safe to use.

A printable maintenance checklist for gyms and fitness centres. It covers cardio machines (treadmills, bikes and rowers) and strength equipment (cables, pins, upholstery and anchor bolts). Use it for the weekly floor check.

1. Pick a template
Suggested: weekly
2. Mark each check
Cardio machines
  1. Check treadmill belt tracking and tension
  2. Clean under treadmills and lubricate the deck as the manual says
  3. Test emergency stop clips and buttons
  4. Check bike and rower pedals, straps and seats
  5. Check power cords and display consoles
Strength equipment
  1. Inspect cables and pulleys for fraying
  2. Check pins, bolts and adjustment knobs
  3. Check upholstery for tears
  4. Check the bench and rack anchor bolts
0 of 9 checks done0 pass · 0 fail · 0 N/A

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What it covers

The gym equipment checks.

How often: weekly

Cardio machines

  • Check treadmill belt tracking and tension
  • Clean under treadmills and lubricate the deck as the manual says
  • Test emergency stop clips and buttons
  • Check bike and rower pedals, straps and seats
  • Check power cords and display consoles

Strength equipment

  • Inspect cables and pulleys for fraying
  • Check pins, bolts and adjustment knobs
  • Check upholstery for tears
  • Check the bench and rack anchor bolts

These are common checks to start from. Your machine’s manual and the safety rules for your site come first, so add or change checks to match them.

From the field

Tips for a better check.

  • Test the emergency stop on every treadmill each week. It is the check that matters most.
  • Replace a frayed cable the same day, and put a sign on the machine until then.
  • Write the machine number on each note, so the right unit gets fixed.

Want this check to come up on schedule? See how preventive maintenance plans work in Catalyces.

Know the rules

The standards gym equipment is built to.

Commercial fitness equipment is designed to published safety standards, and those standards also shape how you look after it.

In the US, ASTM F2115 covers motorized treadmills. It calls for a clear space of at least 2 m (79 in) behind each treadmill and 0.5 m (19.7 in) on each side. Floors get rearranged, so check the spacing on your weekly walk, not only on install day. ASTM F2216 covers selectorized strength equipment, such as weight stacks with cables and pins.

In Europe and many other countries, the EN ISO 20957 series applies to stationary training equipment. Part 1 sets the general safety rules. Commercial machines are made for heavier use than home machines, so use parts and service intervals for the commercial class.

ACSM’s Health/Fitness Facility Standards and Guidelines asks facilities to have a preventive maintenance plan for equipment and to keep records of it. Insurers often ask for the same records after a claim. A dated, signed checklist for each machine is the simplest way to show the plan is followed.

Most manufacturers also make their warranty depend on routine care, such as treadmill deck lubrication at set intervals. Record each service against the machine’s serial number, so you can prove it if a part fails.

Run these checks on every job

Questions

Gym equipment checklist questions.

Still wondering about something?Call, text or write to us. A real person on the team will answer.+1 302-329-5705

Clean and look over machines daily, do a full floor check weekly, and book a technician service every few months, or as the manufacturer says. Busy machines such as treadmills often need belt and deck checks more often than the rest.